Some manufacturing processes can be so short, that closing the rack approach can work mechanically and economically. However, when it comes to complex production processes, choosing the tools of handling finished materials can compromise productivity, labour safety and productivity. However, custom material handling equipment can cost more, saving you more in the long run by avoiding the costs associated with damaged parts, injured workers, reduced productivity and more. The following case study reviews how custom material handling tools are used to help prevent common manufacturers’ problems and enhance their overall manufacturing process.
Industrial ring manufacturers use many warehouses to assemble large rings. During the annual quality control assessment, they found that 10 percent of the rings were left on multiple assembly floors due to excessive movement loss. Together with the manufacturer's quality control team, Valley B Engine Engineers designed the material handling trains to support the most common size ring ever produced. The push cart effectively supported the weight of each ring and transported them to multiple warehouses efficiently and without any fabrication. Trains were designed safely with ergonomically shaped handles, high-end caters and waist-high performance.
Once material handling carts were introduced, the industrial ring manufacturer significantly reduced discarded rings. Other additional advantages include shop floor control, making it easier for their workers to arrange the parts. Employees now had easy access to parts that improved labour safety.
Whether you're moving equipment from your old facility to a new location or you need to send industrial equipment off-site for special repairs, you'll need to coordinate the right amount of special training equipment, manpower, packaging and transportation. Fortunately, there are many machinery rehabilitations services that fit the bill. However, finding the right service for your specific job will make some sense to you. This means that you should pay attention to many internal and external factors to ensure that you have chosen the right machinery rehabilitation service for the easy move.
Consider the following 5 tips:
- It is important to understand the proper size of your machinery rehabilitation project.
This will help determine the type of service you choose. Some machinery moving services specialize in small manoeuvres (many pieces of equipment), while others specialize in large manoeuvres. This means they can specialize in running hundreds of pieces of complete features and equipment. Gather a list of tools and accessories you can plan to move; we suggest using Excel. Be sure to record any hazardous information required for parameters, weights and transport services.
- What kind of equipment are you running?
Large industrial systems and pieces may require heavy-duty machine skates, cranes, hoisting services, and appropriately sized and equipped trucks or other moving vehicles. While small electronics such as computers and copiers do not require heavy dynamic devices, they will require mastery of everything from technical specialists to electricians, as many moves require demolition and setup of devices. Large machinery moving services must be able to provide shipping by truck, rail, air or sea. This is a must have, for any Affiliate, promoting any program.
- Safety is always important.
Do you want your machinery to reach its goal in one piece? This means that your machinery transfer service must have an up-to-date knowledge of all safety procedures, be licensed and insured, and have a clean track record. The company should also provide information on what types of insurance apply and what types of additional insurance are available.
- Proper packaging is required before transfer.
Transfer services often work with multiple subcontractors to coordinate your moves. The subcontractor will package all devices before loading for transport. Your devices need to be properly packaged for a smooth, streamlined transfer process.
- Get multiple quotes and advice
Multiple quotes are the best way to go, no matter how big or small your machinery relocation project is. Most machinery rehabilitation services offer physical surveys taking into account the recruiting specialist and the person taking the planning steps and on-site and require special attention to any area (above normal and beyond).